Vertically-stacked interdigitated metal-insulator-metal capacitor for sub-20 nm pitch

ABSTRACT

An interdigitated metal-insulator-metal capacitor structure is formed by a first unitary body of a first conductive material that includes a first metal plate, a first set of interdigitated electrodes protruding upwards from a top surface of the first metal plate, and a first set of connecting vias protruding downwards from a bottom surface of the first metal plate. A second unitary body of a second conductive material is disposed above the first unitary body and electrically separated from the first unitary body by an insulating layer. The second unitary body includes a second metal plate, a second set of interdigitated electrodes protruding downwards from a bottom surface of the second metal plate, and a second set of connecting vias protruding upwards from a top surface of the second metal plate. The first set of interdigitated electrodes are interleaved with the second set of interdigitated electrodes.

BACKGROUND

The present invention generally relates to the field of semiconductordevices, and more particularly to fabrication of an interdigitatedmetal-insulator-metal capacitor (MIMCAP) device.

Metal-insulator-metal capacitors (MIMCAP) are important components inmemory, logic and analog circuits. MIMCAPs are typically fabricated withmetal interconnections and do not utilize valuable silicon real estate.MIMCAPs can help reducing electrical resistances, noise (used asdecoupling cap) and electromagnetic radiation. For electromagneticinterference, on-chip capacitors such as MIMCAPs can be much moreefficient than off-chip capacitors. The MIMCAP structure is usuallyembedded into upper back-end-of-the-line (BEOL) layers. Traditionalmethods of fabricating MIMCAPs include stacking of multiple MIMCAPlayers that involve numerous lithography and etching steps. Some MIMCAPdesigns, especially those of a vertical MIMCAP structures, require manyextra processing steps that may not be easily integrable into aconventional BEOL process. Thus, the complexity of current MIMCAPfabrication methods can cause problems during the semiconductormanufacturing process that can hinder capacitance density increase andyield improvement.

SUMMARY

There is a need for alternative designs and techniques for formingMIMCAPs that can reduce the number of processing steps while increasingthe total capacitance of the MIMCAP device.

Shortcomings of the prior art are overcome and additional advantages areprovided through the provision of a semiconductor structure thatincludes a first unitary body of a first conductive material including afirst metal plate, a first set of interdigitated electrodes protrudingupwards from a top surface of the first metal plate, and a first set ofconnecting vias protruding downwards from a bottom surface of the firstmetal plate, a second unitary body of a second conductive materialdisposed above the first unitary body, the second unitary bodycomprising a second metal plate, a second set of interdigitatedelectrodes protruding downwards from a bottom surface of the secondmetal plate, and a second set of connecting vias protruding upwards froma top surface of the second metal plate, the first set of interdigitatedelectrodes being interleaved with the second set of interdigitatedelectrodes, and an insulating layer disposed between the first unitarybody and the second unitary body for electrically separating the firstset of interdigitated electrodes from the second set of interdigitatedelectrodes.

Another embodiment of the present disclosure provides a method offorming a semiconductor structure that includes forming a first set ofconnecting vias within a first dielectric layer disposed above asemiconductor substrate, depositing a first conductive material abovethe first dielectric layer, the first conductive material filling thefirst set of connecting vias, patterning a top portion of the firstconductive material to form a first set of interdigitated electrodes, aremaining portion of the first conductive material below the first setof interdigitated electrodes including a first metal plate, andconformally depositing an insulating layer above the first conductivematerial for electrically separating the first set of interdigitatedelectrodes and the first metal plate.

BRIEF DESCRIPTION OF THE DRAWINGS

The following detailed description, given by way of example and notintended to limit the invention solely thereto, will best be appreciatedin conjunction with the accompanying drawings, in which:

FIG. 1 is a 3D view of a semiconductor structure at an intermediate stepduring a semiconductor manufacturing process, according to an embodimentof the present disclosure;

FIG. 2 is a 3D view of the semiconductor structure after depositing afirst photoresist layer, according to an embodiment of the presentdisclosure;

FIG. 3 is a 3D view of the semiconductor structure after forming bottomconnecting vias, according to an embodiment of the present disclosure;

FIG. 4 is a 3D view of the semiconductor structure after depositing afirst conductive material, according to an embodiment of the presentdisclosure;

FIG. 5 is a 3D view of the semiconductor structure after depositing asecond photoresist layer, according to an embodiment of the presentdisclosure;

FIG. 6 is a 3D view of the semiconductor structure after patterning of abottom metal plate, according to an embodiment of the presentdisclosure;

FIG. 7 is a 3D view of the semiconductor structure after depositing athird photoresist layer, according to an embodiment of the presentdisclosure;

FIG. 8 is a 3D view of the semiconductor structure after patterning thebottom metal plate for forming first interdigitated fingers, accordingto an embodiment of the present disclosure;

FIG. 9 is a 3D view of the semiconductor structure after forming asecond insulation layer, according to an embodiment of the presentdisclosure;

FIG. 10 is a 3D view of the semiconductor structure after depositing asecond conductive material, according to an embodiment of the presentdisclosure;

FIG. 11 is a 3D view of the semiconductor structure after depositing afourth photoresist layer, according to an embodiment of the presentdisclosure;

FIG. 12 is a 3D view of the semiconductor structure after patterning atop metal plate, according to an embodiment of the present disclosure;

FIG. 13 is a 3D view of the semiconductor structure after depositing afifth photoresist layer, according to an embodiment of the presentdisclosure;

FIG. 14 is a 3D view of the semiconductor structure after forming topconnecting vias, according to an embodiment of the present disclosure;

FIG. 15 is a 3D view of the semiconductor structure after depositing adielectric layer, according to an embodiment of the present disclosure;and

FIG. 16 is a 3D view of the semiconductor structure after planarizingthe dielectric layer, according to an embodiment of the presentdisclosure.

The drawings are not necessarily to scale. The drawings are merelyschematic representations, not intended to portray specific parametersof the invention. The drawings are intended to depict only typicalembodiments of the invention. In the drawings, like numbering representslike elements.

DETAILED DESCRIPTION

Detailed embodiments of the claimed structures and methods are disclosedherein; however, it can be understood that the disclosed embodiments aremerely illustrative of the claimed structures and methods that may beembodied in various forms. This invention may, however, be embodied inmany different forms and should not be construed as limited to theexemplary embodiments set forth herein. In the description, details ofwell-known features and techniques may be omitted to avoid unnecessarilyobscuring the presented embodiments.

For purposes of the description hereinafter, terms such as “upper”,“lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, andderivatives thereof shall relate to the disclosed structures andmethods, as oriented in the drawing figures. Terms such as “above”,“overlying”, “atop”, “on top”, “positioned on” or “positioned atop” meanthat a first element, such as a first structure, is present on a secondelement, such as a second structure, wherein intervening elements, suchas an interface structure may be present between the first element andthe second element. The term “direct contact” means that a firstelement, such as a first structure, and a second element, such as asecond structure, are connected without any intermediary conducting,insulating or semiconductor layers at the interface of the two elements.

In the interest of not obscuring the presentation of embodiments of thepresent invention, in the following detailed description, someprocessing steps or operations that are known in the art may have beencombined together for presentation and for illustration purposes and insome instances may have not been described in detail. In otherinstances, some processing steps or operations that are known in the artmay not be described at all. It should be understood that the followingdescription is rather focused on the distinctive features or elements ofvarious embodiments of the present invention.

Current metal-insulator-metal capacitor (MIMCAP) designs, especiallythose of vertical MIMCAP structures, require many extra processing stepsthat may not be easily integrable into conventional BEOL processes. Thismay cause problems during the semiconductor manufacturing process thatcan hinder capacitance density increase and yield improvement. Thoseskilled in the art will recognize that capacitance density refers tocapacitance per chip surface area consumed by the capacitor(s) (e.g., inunits of femtofarads (fF)/micrometer squared (μm2)). Unfortunately, highcapacitance densities cannot be achieved with conventional planardual-electrode or triple-electrode MIMCAPs.

Furthermore, while some three-dimensional (3D) MIMCAP structures havebeen developed to provide increased capacitance density, techniques formanufacturing these 3D MIMCAPS are not readily integrated into currentprocess flows and may be deemed cost-prohibitive.

Therefore, embodiments of the present disclosure provide a method andassociated structure for fabricating a 3D vertically stackedinterdigitated MIMCAP structure with interdigitated electrodes,connecting vias, and electrode plates formed within respective singleunitary bodies and separated by a high-k insulating layer. The proposedinterdigitated MIMCAP structure is formed using a reduced number ofprocessing steps (i.e., five lithography steps and five etching steps)that decreases the complexity of current MIMCAP fabrication, therebyfacilitating capacitance density increase and yield improvement.Specifically, total capacitance in the proposed MIMCAP structure isincreased by increasing the aspect ratio of the interdigitatedelectrodes or fingers. Embodiments by which the 3D vertically stackedinterdigitated MIMCAP structure can be formed are described in detailedbelow by referring to the accompanying drawings in FIGS. 1-16 .

Referring now to FIG. 1 , a 3D view of a semiconductor structure 100 atan intermediate step during a semiconductor manufacturing process isshown, according to an embodiment of the present disclosure.Particularly, in this embodiment, the described intermediate stepillustrates a first step during the process of forming a verticallystacked interdigitated metal-insulator-metal capacitor. As shown in thefigure, at this step of the manufacturing process, the semiconductorstructure 100 includes an isolation stack formed by a first dielectriclayer 104, a first insulation layer 106, and a second dielectric layer108. The isolation stack is formed above a semiconductor substrate 102.

The semiconductor substrate 102 can include, for example, a bulksemiconductor structure or a semiconductor-on-insulator structure withfront-end-of the line (FEOL) features (e.g., active semiconductordevices, passive semiconductor devices, etc.) and middle-of-the-line(MOL) features (e.g., contacts, etc.) not shown in the figure. Thesemiconductor structure 100 can further include back-end-of-the-line(BEOL) metal levels (M0-Mx) above the semiconductor substrate 102. TheBEOL metal levels (not shown) can include various metal features (e.g.,wires and via interconnects including single or dual-damascenestructures, metal pads, passive devices, etc.) contained withindielectric layers. As mentioned above, the present invention is directedtowards a BEOL vertically stacked interdigitated metal-insulator-metalcapacitor (MIMCAP) structure suitable for sub-20 nm pitch. Therefore,the FEOL features, MOL features and other BEOL features have beenomitted from the description and drawings in order to allow the readerto focus on the relevant aspects of the disclosed semiconductorstructure embodiments.

According to an embodiment, the first dielectric layer 104 can be, forexample, a silicon dioxide layer. This silicon dioxide layer can be aTEOS silicon dioxide layer. Those skilled in the art will recognize thata TEOS silicon dioxide layer is a silicon dioxide layer deposited byplasma-enhanced chemical vapor deposition (PECVD) using tetraethylorthosiliciate (TEOS) as the silicon source. The first dielectric layer104 may have a thickness varying from approximately 10 nm toapproximately 10 μm and ranges therebetween.

The first insulation layer 106 is formed above the first dielectriclayer 104 using any suitable deposition process. The first insulationlayer 106 may include, for example, a dielectric material such asnitrogen-doped silicon carbide (NBLoK) which may function as both abarrier, particularly when a low-k material that may be subject todiffusion of moisture is used as interlevel dielectric, and an etch stopfor subsequently formed vias. The first insulation layer 106 may have athickness varying from approximately 1 nm to approximately 500 nm andranges therebetween.

The second dielectric layer 108 may include analogous materials and maybe formed in similar ways as the first dielectric layer 104. However,the second dielectric layer 108 formed above the first insulation layer106 can be relatively thicker than the first dielectric layer 104 suchthat bottom connecting vias (not shown) can be formed within the seconddielectric layer 108, as will be described in detail below. For example,in an embodiment, the second dielectric layer 108 may have a thicknessvarying from approximately 10 nm to approximately 10 μm, and rangestherebetween.

Referring now to FIG. 2 and FIG. 3 simultaneously, 3D views of thesemiconductor structure 100 after depositing a first photoresist layer202 and forming bottom connecting vias 304 are shown, according to anembodiment of the present disclosure. The first photoresist layer 202 isdeposited above the second dielectric layer 108 for forming the bottomconnecting vias 304 using well-known lithography and reactive ion etch(RIE) processing.

As known by those skilled in the art, patterning of the seconddielectric layer 108 to form the bottom connecting vias 304 involvesexposing a pattern 204 on the first photoresist layer 202 andtransferring the exposed pattern to the second dielectric layer 108, asshown in FIG. 3 . After transferring the pattern 204 and forming thebottom connecting vias 304, the first photoresist layer 202 can beremoved using any photoresist striping method known in the artincluding, for example, plasma ashing.

With continued reference to FIG. 3 , according to an embodiment, thebottom connecting vias 304 include a plurality of trenches that extendvertically through the second dielectric layer 108 until a top portionof the first insulation layer 106 (i.e., etch stop layer). Thus, a depthof each of the bottom connecting vias 304 (as measured in they-direction) may at least be equal to a thickness of the seconddielectric layer 108. In an exemplary embodiment, the depth of thebottom connecting vias 304 may vary between approximately 100 nm andapproximately 10 μm and ranges therebetween. A width of each of thebottom connecting vias 304 (as measured in the x-direction) may vary,for example, between approximately 10 nm and approximately 1 μm andranges therebetween, although a width less than 10 nm and greater than 1μm may be acceptable.

Referring now to FIG. 4 , a 3D view of the semiconductor structure 100after depositing a first conductive material is shown, according to anembodiment of the present disclosure. In this embodiment, the depositedfirst conductive material substantially fills the trenches in the bottomconnecting vias 304. A top portion of the first conductive materialabove the bottom connecting vias 304 and the second dielectric layer 108forms a bottom metal plate 402 (or bottom electrode) of thesemiconductor structure 100. According to an embodiment, the bottomconnecting vias 304 electrically connects the bottom metal plate 402 tounderlying structures.

Example of conductive materials that can be used to form the bottommetal plate 402 and filling the bottom connecting vias 304 includecobalt (Co), ruthenium (Ru), aluminum (Al), titanium (Ti), or tungsten(W), with a metal liner (not shown) including, for example, titaniumnitride (TiN). The first conductive material forming the bottom metalplate 402 of the MIMCAP is conformally deposited on the semiconductorstructure 100, substantially filling the bottom connecting vias 304, asillustrated in the figure. Methods well-known in the art can be used todeposit the first conductive material forming the bottom metal plate 402including, for example, atomic layer deposition (ALD), chemical vapordeposition (CVD), or plasma enhanced CVD (PECVD). A (vertical) thicknessof the bottom metal plate 402 above the second dielectric layer 108 mayvary from approximately 100 nm to approximately 10 μm, and rangestherebetween. The metal liner (not shown) may have a thickness ofapproximately 3 nm.

Referring now to FIG. 5 and FIG. 6 simultaneously, 3D views of thesemiconductor structure 100 are shown after depositing a secondphotoresist layer 506 and patterning of the bottom metal plate 402,according to an embodiment of the present disclosure. Similarly to theprocess of forming the bottom connecting vias 304 described above,patterning of the bottom metal plate 402 involves exposing a pattern(not shown) on the second photoresist layer 506 and transferring theexposed pattern to the bottom metal plate 402 using known lithographyand RIE processing, as depicted in FIG. 6 . After transferring thepattern to the bottom metal plate 402, the second photoresist layer 506can be removed using any photoresist striping method known in the art.This patterning step includes an initial step in the formation of aplurality of interdigitated electrodes or fingers, as will be describedin detail below.

Referring now to FIG. 7 and FIG. 8 simultaneously, 3D views of thesemiconductor structure 100 are shown after depositing a thirdphotoresist layer 706 and patterning of the bottom metal plate 402 forforming first interdigitated fingers 802, according to embodiments ofthe present disclosure. As previously described, patterning of thebottom metal plate 402 involves exposing a pattern on the thirdphotoresist layer 706 and transferring the exposed pattern to the bottommetal plate 402 using known lithography and RIE processing, as shown inFIG. 8 . After transferring the pattern to form the first interdigitatedfingers 802 of the MIMCAP structure (i.e., the semiconductor structure100), the third photoresist layer 706 shown in FIG. 7 can be removedusing any photoresist striping method known in the art.

The first interdigitated fingers 802 (also referred to as “firstvertically interdigitated electrodes”) are in electrical communicationwith the bottom metal plate 402. It should be noted that, the proposedprocessing sequence allows for the bottom connecting vias 304, thebottom metal plate 402 and the first interdigitated fingers 802 to beformed within the same unitary body. According to embodiments of thepresent disclosure, this first unitary body including the bottomconnecting vias 304, the bottom metal plate 402 and the firstinterdigitated fingers 802 can be formed using a single depositionprocess and only three substrative etching steps. This may substantiallyreduce the number of processing steps and current complexity of MIMCAP'sfabrication process.

With continued reference to FIG. 8 , each of the first interdigitatedfingers 802 may have a height (as measured in the y-direction) varyingfrom approximately 10 nm to approximately 5 μm and ranges therebetween.A width of each of the first interdigitated fingers 802 (as measured inthe z-direction) may vary, for example, between approximately 10 nm toapproximately 5 μm and ranges therebetween, although a width less than10 nm and greater than 5 μm may be acceptable.

Referring now to FIG. 9 , a 3D view of the semiconductor structure 100after forming a second insulation layer 902 is shown, according to anembodiment of the present disclosure. The second insulation layer 902can be conformally deposited on the semiconductor structure 100 directlyabove the first interdigitated fingers 802 and remaining portions of thebottom metal plate 402, as shown in the figure.

The second insulation layer 902 may (electrically) separate the bottommetal plate 402 from a subsequently formed top metal plate (FIG. 10 ).In an embodiment, the second insulation layer 902 includes a highdielectric constant (i.e., high-k dielectric) material including, forexample, aluminum oxide (Al₂O₃), hafnium oxide (HfO₂), tantalum oxide(Ta₂O₅), and laminate stacks thereof. As known by those skilled in theart, such high-k dielectric materials may allow for high capacitancevalues for a given insulator film thickness. Known deposition techniquescan be implemented to form the second insulation layer 902 including,for example, atomic layer deposition (ALD). The second insulation layer902 may have a thickness varying from approximately 0.1 nm toapproximately 1000 nm, and ranges therebetween.

Referring now to FIG. 10 , a 3D view of the semiconductor structure 100after depositing a second conductive material is shown, according to anembodiment of the present disclosure. In this embodiment, the depositedsecond conductive material forms a top metal plate 1010 (or topelectrode) of the semiconductor structure 100. The second conductivematerial may include similar or different materials as the firstconductive material forming the bottom metal plate 402.

Example of conductive materials that can be used to form the top metalplate 1010 include cobalt (Co), ruthenium (Ru), aluminum (Al), titanium(Ti), or tungsten (W), with a metal liner (not shown) including, forexample, titanium nitride (TiN. The second conductive material formingthe top metal plate 1010 of the MIMCAP structure (i.e., thesemiconductor structure 100) is deposited directly above the secondinsulation layer 902. Methods well-known in the art can be used todeposit the second conductive material forming the top metal plate 1010including, for example, ALD, CVD, or PECVD. A thickness of the top metalplate 1010 may vary from approximately 10 nm to approximately 5 μm nm,and ranges therebetween.

It should be noted that deposition of the top metal plate 1010simultaneously forms second interdigitated fingers 1012 (also referredto as “second vertically interdigitated electrodes”) of theinterdigitated MIMCAP structure. The second interdigitated fingers 1012are in electrical communication with the top metal plate 1010. Asdepicted in the figure, the second interdigitated fingers 1012 areformed below the top metal plate 1010, and interleaved or interdigitatedwith the first interdigitated fingers 802. Thus, the firstinterdigitated fingers 802 and the second interdigitated fingers 1012are interleaved or interdigitated with one another with the insulatinglayer 902 disposed between them. Additionally, because the verticallyinterdigitated electrodes are interleaved using conformal depositionmethods, there is little chance of misalignment between the first andsecond interdigitated fingers 802, 1012. This step defines the first andsecond interdigitated fingers 802, 1012 (i.e., the verticallyinterdigitated electrodes) which serve to increase the charge collectingsurface area of the MIMCAP structure.

Referring now to FIG. 11 and FIG. 12 simultaneously, 3D views of thesemiconductor structure 100 after top metal plate lithography are shown,according to an embodiment of the present disclosure. In thisembodiment, a fourth photoresist layer 1106 (FIG. 11 ) is deposited onthe semiconductor structure 1000, directly above the top metal plate1010 for subsequent lithography and RIE processing. Similar tolithography steps previously described, patterning of the top metalplate 1010 involves exposing a pattern on the fourth photoresist layer1106 and transferring the exposed pattern to the top metal plate 1010using known lithography and RIE processing, as shown in FIG. 12 . Aftertransferring the pattern, the fourth photoresist layer 1106 (FIG. 11 )can be removed using any photoresist striping method known in the art.It should be noted that after patterning the top metal plate 1010, aportion of the second insulation layer 902 is exposed, as can beobserved in FIG. 12 . It should be noted that this patterning step helpsdefining a shape of the second interdigitated fingers 1012.

Referring now to FIG. 13 and FIG. 14 simultaneously, 3D views of thesemiconductor structure 100 after depositing a fifth photoresist layer1306 and forming top connecting vias 1404 are shown, according to anembodiment of the present disclosure. The fifth photoresist layer 1306is deposited above the patterned top metal plate 1010 for forming thetop connecting vias 1404 (FIG. 14 ) using known lithography and RIEprocessing.

Similar to previous lithography steps, patterning of the top metal plate1010 to form the top connecting vias 1404 involves exposing a pattern onthe fifth photoresist layer 1306 and transferring the exposed pattern tothe top metal plate 1010, as shown in FIG. 14 . After transferring thepattern and forming the top connecting vias 1404, the fifth photoresistlayer 1306 can be removed using any photoresist striping method known inthe art including, for example, plasma ashing.

With continued reference to FIG. 14 , according to an embodiment, thetop connecting vias 1404 extend vertically from the top metal plate1010. The top connecting vias 1404 may electrically connect the topmetal plate 1010 with subsequently formed structures. A width of each ofthe top connecting vias 1404 (as measured in the x-direction) may vary,for example, between approximately 10 nm and approximately 1 μm andranges therebetween, although a width less than 10 nm and greater than 1μm may be acceptable. A height of each of top connecting vias 1404 (asmeasured in the y-direction) may be approximately 100 nm.

It should be noted that, the proposed processing sequence allows for thetop connecting vias 1404, the top metal plate 1010 and the secondinterdigitated fingers 1012 to be formed within the same unitary body.According to embodiments of the present disclosure, this second unitarybody including the top connecting vias 1404, the top metal plate 1010and the second interdigitated fingers 1012 can be formed using a singledeposition process and two substrative etching steps. As mentionedabove, the proposed embodiments may substantially reduce the number ofprocessing steps and the complexity of MIMCAP's fabrication.

Referring now to FIG. 15 and FIG. 16 simultaneously, 3D views of thesemiconductor structure 100 after depositing and planarizing a thirddielectric layer 1506 are shown, according to embodiments of the presentdisclosure. The third dielectric layer 1506 can be formed by, forexample, chemical vapor deposition (CVD) of a dielectric material.Non-limiting examples of dielectric materials to form the thirddielectric layer 1506 may include silicon oxide, silicon nitride,hydrogenated silicon carbon oxide, silicon based low-k dielectrics,flowable oxides, porous dielectrics, or organic dielectrics includingporous organic dielectrics.

After depositing the third dielectric layer 1506, a chemical mechanicalpolishing (CMP) process is conducted on the semiconductor structure 100to remove excess materials and create a smooth planar surface, asdepicted in FIG. 16 .

Therefore, embodiments of the present disclosure provide aninterdigitated metal-insulator-metal capacitor in which top and bottominterconnect structures (interdigitated electrodes, connecting vias, andelectrode plates) are formed within respective single unitary bodiesseparated by a high-k insulating layer using a reduced number ofprocessing steps (i.e., five lithography steps and five etching steps).The proposed embodiments allow utilizing vertically interdigitatedelectrodes to increase the capacitor area surface while maintaining aminimal horizontal foot print. Specifically, a height of theinterdigitated fingers or vertically interdigitated electrodes can beincreased to increase MIMCAPs total capacitance. In some embodiments,the total capacitance may be three times higher with a 2:1 aspect ratio(AR). Specifically, since the width of the interdigitated fingers isfixed, the aspect ratio can be controlled by a height of theinterdigitated fingers (i.e., can be controlled by the etch depth of theinterdigitated fingers).

Additionally, the proposed embodiments facilitate vertically stackingMIMCAP structures in a multilevel fashion to further increase totalcapacitance.

According to an embodiment, the proposed interdigitatedmetal-insulator-metal capacitor structure is made of a first unitarybody of a first conductive material including a first metal plate, afirst set of interdigitated electrodes protruding upwards from a topsurface of the first metal plate, and a first set of connecting viasprotruding downwards from a bottom surface of the first metal plate, asecond unitary body of a second conductive material disposed above thefirst unitary body, the second unitary body comprising a second metalplate, a second set of interdigitated electrodes protruding downwardsfrom a bottom surface of the second metal plate, and a second set ofconnecting vias protruding upwards from a top surface of the secondmetal plate, the first set of interdigitated electrodes beinginterleaved with the second set of interdigitated electrodes, and aninsulating layer disposed between the first unitary body and the secondunitary body for electrically separating the first set of interdigitatedelectrodes from the second set of interdigitated electrodes.

In this embodiment, the first conductive material and the secondconductive material includes at least one of cobalt, ruthenium,aluminum, titanium, and tungsten with a thin liner made of, for example,titanium nitride. The insulating layer includes a high-k dielectricmaterial such as aluminum oxide, hafnium oxide, or tantalum oxide. Thefirst set of interdigitated electrodes and the second set ofinterdigitated electrodes have an aspect ratio of at least 1:1 forincreasing a total capacitance of the metal-insulator-metal capacitorstructure.

The interdigitated metal-insulator-metal capacitor structure furtherincludes a second insulating layer disposed above a semiconductorsubstrate and below the first set of connecting vias. The secondinsulating layer comprises nitrogen-doped silicon carbide.

According to another embodiment, a method of forming the interdigitatedmetal-insulator-metal capacitor includes the steps of forming a firstset of connecting vias within a first dielectric layer disposed above asemiconductor substrate, depositing a first conductive material abovethe first dielectric layer, the first conductive material filling thefirst set of connecting vias, patterning a top portion of the firstconductive material to form a first set of interdigitated electrodes, aremaining portion of the first conductive material below the first setof interdigitated electrodes including a first metal plate, andconformally depositing an insulating layer above the first conductivematerial for electrically separating the first set of interdigitatedelectrodes and the first metal plate.

The proposed method further includes depositing a second conductivematerial above the insulating layer. Depositing the second conductivematerial forms a second set of interdigitated electrodes interleavedwith the first set of interdigitated electrodes. The method furtherincludes patterning a top portion of the second conductive material toform a second set of connecting vias, a remaining portion of the secondconductive material below the second set of connecting vias forms asecond metal plate.

In this embodiment, the first set of connecting vias electricallyconnects the first metal plate to underlying structures disposed in thesemiconductor substrate, and the first set of interdigitated electrodesare in electrical communication with the first metal plate forincreasing a charge collecting surface area of the interdigitatedmetal-insulator-metal capacitor.

In this embodiment, the second set of interdigitated electrodes are inelectrical communication with the second metal plate for furtherincreasing the charge collecting surface area of the interdigitatedmetal-insulator-metal capacitor, and the second set of connecting viaselectrically connects the second metal plate to subsequently formedstructures. Further, the first set of interdigitated electrodes and thesecond set of interdigitated electrodes have an aspect ratio of at least1:1 for increasing a total capacitance of the metal-insulator-metalcapacitor structure.

The method further includes forming a second insulating layer above thesemiconductor substrate and below the first set of connecting vias, thesecond insulating layer comprises nitrogen-doped silicon carbide.

Although the invention has been shown and described with respect to acertain embodiments, certain equivalent alterations and modificationswill occur to others skilled in the art upon the reading andunderstanding of this specification and the annexed drawings. Inparticular regard to the various functions performed by the abovedescribed components (assemblies, devices, circuits, etc.) the terms(including a reference to a “means”) used to describe such componentsare intended to correspond, unless otherwise indicated, to any componentwhich performs the specified function of the described component (i.e.,that is functionally equivalent), even though not structurallyequivalent to the described structure which performs the function in theherein illustrated exemplary embodiments of the invention. In addition,while a particular feature of the invention may have been described withrespect to only one of several embodiments, such feature may be combinedwith one or more features of the other embodiments as may be desired andadvantageous for any given or particular application.

As used herein, the articles “a” and “an” preceding an element orcomponent are intended to be nonrestrictive regarding the number ofinstances (i.e., occurrences) of the element or component. Therefore,“a” or “an” should be read to include one or at least one, and thesingular word form of the element or component also includes the pluralunless the number is obviously meant to be singular.

As used herein, the terms “invention” or “present invention” arenon-limiting terms and not intended to refer to any single aspect of theparticular invention but encompass all possible aspects as described inthe specification and the claims.

As used herein, the term “about” modifying the quantity of aningredient, component, or reactant of the invention employed refers tovariation in the numerical quantity that can occur, for example, throughtypical measuring and liquid handling procedures used for makingconcentrates or solutions. Furthermore, variation can occur frominadvertent error in measuring procedures, differences in themanufacture, source, or purity of the ingredients employed to make thecompositions or carry out the methods, and the like. In one aspect, theterm “about” means within 10% of the reported numerical value. Inanother aspect, the term “about” means within 5% of the reportednumerical value. Yet, in another aspect, the term “about” means within10, 9, 8, 7, 6, 5, 4, 3, 2, or 1% of the reported numerical value.

It will also be understood that when an element, such as a layer,region, or substrate is referred to as being “on” or “over” anotherelement, it can be directly on the other element or intervening elementsmay also be present. In contrast, when an element is referred to asbeing “directly on” or “directly over” another element, there are nointervening elements present, and the element is in contact with anotherelement.

It will also be understood that when an element is referred to as being“connected” or “coupled” to another element, it can be directlyconnected or coupled to the other element or intervening elements may bepresent. In contrast, when an element is referred to as being “directlyconnected” or “directly coupled” to another element, there are nointervening elements present.

The descriptions of the various embodiments of the present inventionhave been presented for purposes of illustration, but are not intendedto be exhaustive or limited to the embodiments disclosed. Manymodifications and variations will be apparent to those of ordinary skillin the art without departing from the scope of the describedembodiments. The terminology used herein was chosen to best explain theprinciples of the embodiments, the practical application or technicalimprovement over technologies found in the marketplace, or to enableothers of ordinary skill in the art to understand the embodimentsdisclosed herein.

What is claimed is:
 1. An interdigitated metal-insulator-metal capacitorstructure, comprising: a first unitary body of a first conductivematerial comprising a first metal plate, a first set of interdigitatedelectrodes protruding upwards from a top surface of the first metalplate, and a first set of connecting vias protruding downwards from abottom surface of the first metal plate; a second unitary body of asecond conductive material disposed above the first unitary body, thesecond unitary body comprising a second metal plate, a second set ofinterdigitated electrodes protruding downwards from a bottom surface ofthe second metal plate, and a second set of connecting vias protrudingupwards from a top surface of the second metal plate, the first set ofinterdigitated electrodes being interleaved with the second set ofinterdigitated electrodes; and an insulating layer disposed between thefirst unitary body and the second unitary body for electricallyseparating the first set of interdigitated electrodes from the secondset of interdigitated electrodes to form a metal-insulator-metalcapacitor.
 2. The interdigitated metal-insulator-metal capacitorstructure of claim 1, wherein the first conductive material comprises atleast one of cobalt, ruthenium, aluminum, titanium, and tungsten.
 3. Theinterdigitated metal-insulator-metal capacitor structure of claim 1,wherein the second conductive material comprises at least one of cobaltand ruthenium, aluminum, titanium, and tungsten.
 4. The interdigitatedmetal-insulator-metal capacitor structure of claim 1, wherein theinsulating layer comprises a high-k dielectric material.
 5. Theinterdigitated metal-insulator-metal capacitor structure of claim 4,wherein the high-k dielectric material comprises at least one ofaluminum oxide, hafnium oxide, and tantalum oxide.
 6. The interdigitatedmetal-insulator-metal capacitor structure of claim 1, wherein the firstset of interdigitated electrodes and the second set of interdigitatedelectrodes have an aspect ratio of at least 1:1 for increasing a totalcapacitance of the metal-insulator-metal capacitor structure.
 7. Theinterdigitated metal-insulator-metal capacitor structure of claim 1,further comprising: a second insulating layer disposed above asemiconductor substrate and below the first set of connecting vias. 8.The interdigitated metal-insulator-metal capacitor structure of claim 7,wherein the second insulating layer comprises nitrogen-doped siliconcarbide.
 9. A method of forming an interdigitated metal-insulator-metalcapacitor, comprising: forming a first set of connecting vias within afirst dielectric layer disposed above a semiconductor substrate;depositing a first conductive material above the first dielectric layer,the first conductive material filling the first set of connecting vias;patterning a top portion of the first conductive material to form afirst set of interdigitated electrodes, a remaining portion of the firstconductive material below the first set of interdigitated electrodescomprising a first metal plate; and conformally depositing an insulatinglayer above the first conductive material for electrically separatingthe first set of interdigitated electrodes and the first metal plate.10. The method of claim 9, further comprising: depositing a secondconductive material above the insulating layer, wherein the depositingthe second conductive material forms a second set of interdigitatedelectrodes interleaved with the first set of interdigitated electrodes;and patterning a top portion of the second conductive material to form asecond set of connecting vias, a remaining portion of the secondconductive material below the second set of connecting vias comprising asecond metal plate.
 11. The method of claim 9, wherein the first set ofconnecting vias electrically connects the first metal plate tounderlying structures disposed in the semiconductor substrate.
 12. Themethod of claim 9, wherein the first set of interdigitated electrodesare in electrical communication with the first metal plate forincreasing a charge collecting surface area of the interdigitatedmetal-insulator-metal capacitor.
 13. The method of claim 12, wherein thesecond set of interdigitated electrodes are in electrical communicationwith the second metal plate for further increasing the charge collectingsurface area of the interdigitated metal-insulator-metal capacitor. 14.The method of claim 10, wherein the second set of connecting viaselectrically connects the second metal plate to subsequently formedstructures.
 15. The method of claim 9, wherein the first conductivematerial comprises at least one of cobalt, ruthenium, aluminum,titanium, and tungsten.
 16. The method of claim 10, wherein the secondconductive material comprises at least one of cobalt, ruthenium,aluminum, titanium, and tungsten.
 17. The method of claim 9, wherein theinsulating layer comprises a high-k dielectric material.
 18. The methodof claim 17, wherein the high-k dielectric material comprises at leastone of aluminum oxide, hafnium oxide, and tantalum oxide.
 19. The methodof claim 10, wherein the first set of interdigitated electrodes and thesecond set of interdigitated electrodes have an aspect ratio of at least1:1 for increasing a total capacitance of the metal-insulator-metalcapacitor structure.
 20. The method of claim 9, further comprising: asecond insulating layer disposed above the semiconductor substrate andbelow the first set of connecting vias.
 21. The method of claim 20,wherein the second insulating layer comprises nitrogen-doped siliconcarbide.